Magnum-venus-plastech Flex Molding Process MKVI Mix Manual do Utilizador

Rev. 10/2013 MKVI Mix Meter System Operations Manual

MKVI Mix Meter System Operations Manual Rev. 08/2013 Page | 10 When all three elements are present, the result can be an extremely violent explosio

MKVI Mix Meter System Operations Manual Rev. 08/2013 Page | 11 G. Adequate ventilation (as covered in OSHA Section 1910.94 and NFPA No.91) is impor

MKVI Mix Meter System Operations Manual Rev. 08/2013 Page | 12 2.7 Toxicity of Chemicals A. Magnum Venus Plastech recommends that you consult OSHA

MKVI Mix Meter System Operations Manual Rev. 08/2013 Page | 13 3.0 Equipment Safety WARNING Magnum Venus Plastech suggests that personal safety equ

MKVI Mix Meter System Operations Manual Rev. 08/2013 Page | 14 3.2 Grounding Grounding an object means providing an adequate path for the flow of t

MKVI Mix Meter System Operations Manual Rev. 08/2013 Page | 15 Introduction: MANUALS GOAL: To create a better knowledge and understanding of the

MKVI Mix Meter System Operations Manual Rev. 08/2013 Page | 16 Unit Overview: Ratio Sticker & Sl

MKVI Mix Meter System Operations Manual Rev. 08/2013 Page | 17 Unit Overview - continued: Main Control

MKVI Mix Meter System Operations Manual Rev. 08/2013 Page | 18 Unit Overview - Megaject Auto Head: RAV

MKVI Mix Meter System Operations Manual Rev. 08/2013 Page | 19 Unit Requirements: Please make sure all appropriate personal protective equipment i

MKVI Mix Meter System Operations Manual Rev. 08/2013 Page | 2 CORPORATE HEADQUARTERS and MANUFACTURING 200A Perimeter Park Rd | Knoxv

MKVI Mix Meter System Operations Manual Rev. 08/2013 Page | 20 Operating Controls: Start Button: Begins machine operation – Injection of material t

MKVI Mix Meter System Operations Manual Rev. 08/2013 Page | 21 Stroke Counter (PDC): The pre-determining 5 digit counter contains two readouts. The

MKVI Mix Meter System Operations Manual Rev. 08/2013 Page | 22 MPG Signal Gauge: This gauge indicates the MPG signal pressure being sent to the res

MKVI Mix Meter System Operations Manual Rev. 08/2013 Page | 23 Optional Heater(s) Control Items: Main Power On/Off Switch – located on the side of

MKVI Mix Meter System Operations Manual Rev. 08/2013 Page | 24 Commissioning the Unit: 1. Check all hoses for wear or damage from shipping, repla

MKVI Mix Meter System Operations Manual Rev. 08/2013 Page | 25 Setting the Mix Ratios: Catalyst / Hardener levels can be adjusted by moving the se

MKVI Mix Meter System Operations Manual Rev. 08/2013 Page | 26 Operating Procedures: Recirculation: Recirculation of the machine should be carrie

MKVI Mix Meter System Operations Manual Rev. 08/2013 Page | 27 Re-priming: To be carried out when the operator changes the resin / catalyst in a

MKVI Mix Meter System Operations Manual Rev. 08/2013 Page | 28 Injection: 1. Place the injection nozzle into the mould injection port or connect

MKVI Mix Meter System Operations Manual Rev. 08/2013 Page | 29 Injection with heater(s): 1. Place the injection nozzle into the mould injection p

MKVI Mix Meter System Operations Manual Rev. 08/2013 Page | 3 Table of Contents SECTION: Page TERMS & CONDITIONS OF SALE

MKVI Mix Meter System Operations Manual Rev. 08/2013 Page | 30 Changing between Ratios & Materials: 1. Properly flush and clean the fixed 100

MKVI Mix Meter System Operations Manual Rev. 08/2013 Page | 31 6. If applicable - Connect the resin pick-up pipe to the bottom of the Secondary pu

MKVI Mix Meter System Operations Manual Rev. 08/2013 Page | 32 100CC Pump Maintenance: The Megaject Machine range has proved to be extreme

MKVI Mix Meter System Operations Manual Rev. 08/2013 Page | 33 Replacing 100cc Resin Pump Seals:

MKVI Mix Meter System Operations Manual Rev. 08/2013 Page | 34 Servicing the 100cc Resin Pump: In order to service internal resin pump seals first

MKVI Mix Meter System Operations Manual Rev. 08/2013 Page | 35 Optional Pumps: Catalyst Pump Option: Fluid Section Cat Pump Low High 100cc Li

MKVI Mix Meter System Operations Manual Rev. 08/2013 Page | 36 Replacing 5cc Polyester Catalyst Pump Seals:

MKVI Mix Meter System Operations Manual Rev. 08/2013 Page | 37 1. Remove Catalyst pump from ratio arms. Disconnect inlet and outlet hoses at swive

MKVI Mix Meter System Operations Manual Rev. 08/2013 Page | 38 20cc Pump Option: Fluid Section 20cc Pump Low High 100cc Liters/min. 8.05 9.60

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MKVI Mix Meter System Operations Manual Rev. 08/2013 Page | 4 Terms & Conditions of Sale: GSSC, Inc.’s Terms & Conditions of Sale (“Term

MKVI Mix Meter System Operations Manual Rev. 08/2013 Page | 40 To access the pump piston seal or any other internal parts pump proceed as follows.

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MKVI Mix Meter System Operations Manual Rev. 08/2013 Page | 42 50CC Pump Assembly: Fluid Section 50cc Pump Low High 100cc Liters/min. 8.29 12.

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MKVI Mix Meter System Operations Manual Rev. 08/2013 Page | 44 To access the pump Piston Seal or any other pump internal parts proceed as follows.

MKVI Mix Meter System Operations Manual Rev. 08/2013 Page | 45 Megaject Auto Head: RAV (Resin Auto Valve) Star

MKVI Mix Meter System Operations Manual Rev. 08/2013 Page | 46 Megaject Auto Head – 1:1 configuration with CAV attached:

MKVI Mix Meter System Operations Manual Rev. 08/2013 Page | 47 Megaject Head Assembly – CAV configuration: Assy-0424 RAV Assembly See drawing 8302

MKVI Mix Meter System Operations Manual Rev. 08/2013 Page | 48 1. To remove the Resin Auto Valve (RAV), unscrew the two (2) M5 x 110mm cap heads h

MKVI Mix Meter System Operations Manual Rev. 08/2013 Page | 49 Catalyst Auto Valve Assembly – CAV: CAV Servicing notes: The catalyst auto valve ne

MKVI Mix Meter System Operations Manual Rev. 08/2013 Page | 5 15. WARRANTIES: (a) SELLER’S WARRANTIES: Seller warrants that all Goods sold shall m

MKVI Mix Meter System Operations Manual Rev. 08/2013 Page | 50 Illustration of Catalyst Auto valve cross section showing catalyst flow and correct

MKVI Mix Meter System Operations Manual Rev. 08/2013 Page | 51 Resin Auto Valve – RAV: RAV (Resin Auto Valve)

MKVI Mix Meter System Operations Manual Rev. 08/2013 Page | 52 Assy-0424 RAV Assembly Assy-0424 RAV Assembly To mount the RA

MKVI Mix Meter System Operations Manual Rev. 08/2013 Page | 53 Caution Note. For safety reasons - Always ensure that the Resin Auto Valve (RAV)

MKVI Mix Meter System Operations Manual Rev. 08/2013 Page | 54 RAV – Instructions for use and Maintenance: 1. Use air signal on 4mm fitting 6080

MKVI Mix Meter System Operations Manual Rev. 08/2013 Page | 55 Mould Pressure Guard (MPG): The machine features a Mould Pressure Guard (MPG), whic

MKVI Mix Meter System Operations Manual Rev. 08/2013 Page | 56 Assy-0423 MPG Assembly

MKVI Mix Meter System Operations Manual Rev. 08/2013 Page | 57 Assy-0423 MPG Assembly

MKVI Mix Meter System Operations Manual Rev. 08/2013 Page | 58 Mixer Tubes: Mixer tubes will only require replacement if partial or full gelation

MKVI Mix Meter System Operations Manual Rev. 08/2013 Page | 59 Accessories: RGA (Resin Gel Alarm) The machine features a RGA (Resin Gel Alarm) sy

MKVI Mix Meter System Operations Manual Rev. 08/2013 Page | 6 SAFETY & WARNING INFORMATION: OPERATING YOUR POLYESTER SYSTEM SAFELY 1. Introduct

MKVI Mix Meter System Operations Manual Rev. 08/2013 Page | 60 RGA adjustment The time between strokes permitted to pass before the RGA alarms and

MKVI Mix Meter System Operations Manual Rev. 08/2013 Page | 61 Under normal operational circumstances the Overpressure Valve is maintenance free.

MKVI Mix Meter System Operations Manual Rev. 08/2013 Page | 62 3. Reassemble observing order illustrated in dwg. 82012_01. Ensure Bodies (1032) an

MKVI Mix Meter System Operations Manual Rev. 08/2013 Page | 63 Outlet tube connects from injection gun flush valve to the outlet of the SP4 solvent

MKVI Mix Meter System Operations Manual Rev. 08/2013 Page | 64 Note: it is important that the solvent level in the tank be at

MKVI Mix Meter System Operations Manual Rev. 08/2013 Page | 65 Trouble Shooting: Symptom Cause Remedy A: PUMP DOES NOT OPERATE ON RECIR

MKVI Mix Meter System Operations Manual Rev. 08/2013 Page | 66 E: CATALYST FAILS TO PUMP ON BOTH PUMP STROKES WHEN RECYCLED 1. AS 1, 2 & 3 A

MKVI Mix Meter System Operations Manual Rev. 08/2013 Page | 67 Part Drawings: 82006_01 SP4 FLUSH TANK OUTLET ASSEMBLY 82004_01 SP4 PUMP AS

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MKVI Mix Meter System Operations Manual Rev. 08/2013 Page | 7 Type of Fire Extinguishing equipment recommended: Fire Extinguisher – code ABC, ratin

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MKVI Mix Meter System Operations Manual Rev. 08/2013 Page | 8 2.2 Catalyst (Methyl Ethyl Ketone Peroxide) MEKP is among the more hazardous material

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MKVI Mix Meter System Operations Manual Rev. 08/2013 Page | 87 0616 6719 6731 0279 6164 0593 6164 0616 ASSY-0310 6160 6741 6164 6721 6721 6160 68

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MKVI Mix Meter System Operations Manual Rev. 08/2013 Page | 9 C. Prevent contamination of MEKP with other materials, including polyester over spray

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MKVI Mix Meter System Operations Manual Rev. 10/2013 Page | 91 Revision Information: Revision: Description: Rev. 05/2013 Manual was created.

MKVI Mix Meter System Operations Manual Rev. 10/2013 Page | 92 MAGNUM VENUS PLASTECH CORPORATE HEADQUARTERS and MANUFACTURING 200A Perime