Magnum-venus-plastech ULTRABOND 10:1 ADHESIVE UNIT Manual do Utilizador

Rev. 12/2012 10:1 ULTRABOND ADHESIVE UNIT Operations Manual

UltraBond 10:1 Operations Manual Rev. 12/2012 Page | 10 When all three elements are present, the result can be an extremely violent explosion. The

UltraBond 10:1 Operations Manual Rev. 12/2012 Page | 11 G. Adequate ventilation (as covered in OSHA Section 1910.94 and NFPA No.91) is important whe

UltraBond 10:1 Operations Manual Rev. 12/2012 Page | 12 2.7 Toxicity of Chemicals A. Magnum Venus Plastech recommends that you consult OSHA Sections

UltraBond 10:1 Operations Manual Rev. 12/2012 Page | 13 3.0 Equipment Safety WARNING Magnum Venus Plastech suggests that personal safety equipment s

UltraBond 10:1 Operations Manual Rev. 12/2012 Page | 14 3.2 Grounding Grounding an object means providing an adequate path for the flow of the elect

UltraBond 10:1 Operations Manual Rev. 12/2012 Page | 15 Introduction: MANUALS GOAL: To create a better knowledge and understanding of the operation

UltraBond 10:1 Operations Manual Rev. 12/2012 Page | 16 CAUTION: Always wear proper safety equipment (glasses, gloves, respirator, etc.) when worki

UltraBond 10:1 Operations Manual Rev. 12/2012 Page | 17 3. Remount the Hose Bracket to its proper position (see figure 3) Fig. 3 H

UltraBond 10:1 Operations Manual Rev. 12/2012 Page | 18 6. Attach Activator Hose from the Activator Slave Pump to the Activator Manifold (see fig.

UltraBond 10:1 Operations Manual Rev. 12/2012 Page | 19 9. Attach the Adhesive Hose from the gun to the Adhesive pump (see fig. 9) Fig. 9

UltraBond 10:1 Operations Manual Rev. 12/2012 Page | 2 CORPORATE HEADQUARTERS and MANUFACTURING 11692 56th Court * Clearwater, FL 33760

UltraBond 10:1 Operations Manual Rev. 12/2012 Page | 20 Priming the Unit: Pre Startup Instructions: 1. Check all hoses for wear or damage, replac

UltraBond 10:1 Operations Manual Rev. 12/2012 Page | 21 6. Open main air feed ball valve and listen for air leaks. The ball valve has a safety rel

UltraBond 10:1 Operations Manual Rev. 12/2012 Page | 22 Priming of Adhesive Ram Pump: 1. Fill solvent cups with throat seal liquid (see fig. 16)

UltraBond 10:1 Operations Manual Rev. 12/2012 Page | 23 7. Once ram is to maximum up position, tape the Piston Boot (60531-1) the round piece of pl

UltraBond 10:1 Operations Manual Rev. 12/2012 Page | 24 14. Remove the night cap or mixer assembly from the front of the dispensing block (see figu

UltraBond 10:1 Operations Manual Rev. 12/2012 Page | 25 20. Allow unit to run until a steady flow of adhesive material is being dispensed out of th

UltraBond 10:1 Operations Manual Rev. 12/2012 Page | 26 3. Move the ram up/down valve handle to the up position (see figure 26). Fig. 26

UltraBond 10:1 Operations Manual Rev. 12/2012 Page | 27 NOTE: Allow time for air to be pushed out of the air bleed off valve at the top of the barre

UltraBond 10:1 Operations Manual Rev. 12/2012 Page | 28 14. The Activator Ram Pump should begin to stroke, check for leaks on all stainless steel h

UltraBond 10:1 Operations Manual Rev. 12/2012 Page | 29 Mixing and Dispensing: 1. Attach static mixer to outlet on dispensing head / gun, apply lu

UltraBond 10:1 Operations Manual Rev. 12/2012 Page | 3 Table of Contents SECTION: Page TERMS & CONDITIONS OF SALE 4 SAF

UltraBond 10:1 Operations Manual Rev. 12/2012 Page | 30 Output and Ratio Check Adjustment: 1. With the unit is primed, it is now possible to chec

UltraBond 10:1 Operations Manual Rev. 12/2012 Page | 31 Output and Ratio Check Adjustments - continued 5. Open valve on block and allow material t

UltraBond 10:1 Operations Manual Rev. 12/2012 Page | 32 Flushing & Shut-Down: 1. When finished with dispensing, it is necessary to flush and c

UltraBond 10:1 Operations Manual Rev. 12/2012 Page | 33 Changing Empty Drum/Pail: 1. Position drum catch by sliding over base of drum rim (see fi

UltraBond 10:1 Operations Manual Rev. 12/2012 Page | 34 6. Adjust pressure regulator marked Air Life to 20 psi 7. Hold drum down if it beings to

UltraBond 10:1 Operations Manual Rev. 12/2012 Page | 35 Low Level Limit Adjustment: 1. To set the low level limit loosen the bolt holding the sh

UltraBond 10:1 Operations Manual Rev. 12/2012 Page | 36 Daily Start-up & Shut-Down: DAILY STARTUP 1. Check and refill all components and mate

UltraBond 10:1 Operations Manual Rev. 12/2012 Page | 37 Testing and Adjusting: Pour Testing: The same process and results that are used for testin

UltraBond 10:1 Operations Manual Rev. 12/2012 Page | 38 Result 9: Material delivered at the top and bottom of the stroke is hot (curing

UltraBond 10:1 Operations Manual Rev. 12/2012 Page | 39 Result 11: Material delivered at the top and bottom of the stroke is hot (curing very rapidl

UltraBond 10:1 Operations Manual Rev. 12/2012 Page | 4 Terms & Conditions of Sale: • Customs duties, import and export licenses and certificat

UltraBond 10:1 Operations Manual Rev. 12/2012 Page | 40 Activator Percentage Decals: CCP-1015 Decal - Using the VHPC-2200 Catalyst Pump 15.81412.5

UltraBond 10:1 Operations Manual Rev. 12/2012 Page | 41 Component Manuals: Adhesive Fluid Section Manual: The UltraBond 10:1 Adhesive system comes

UltraBond 10:1 Operations Manual Rev. 12/2012 Page | 42 Parts Drawings: APD-1000-ADH FRAME WORK RAM CYLINDER APD-1010 RAM LOWER LIMIT CCP-2

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UltraBond 10:1 Operations Manual Rev. 12/2012 Page | 45 MAGNUM VENUS PRODUCTSASSY - FRAME WORK RAM CYL.APD-1010REV - 09/08/05 BT2EXISTING

UltraBond 10:1 Operations Manual Rev. 12/2012 Page | 46 ASSY - FRAME WORK RAM CYL. APD-1010ITEMPART NO. QTY DESCRIPTIONPARTS LIST609068 1 VALVE

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UltraBond 10:1 Operations Manual Rev. 12/2012 Page | 5 against the Seller in respect of the goods, the liability of the Seller shall be limited to t

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UltraBond 10:1 Operations Manual Rev. 12/2012 Page | 6 SAFETY & WARNING INFORMATION: OPERATING YOUR POLYESTER SYSTEM SAFELY 1. Introduction Any

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UltraBond 10:1 Operations Manual Rev. 12/2012 Page | 7 Type of Fire Extinguishing equipment recommended: Fire Extinguisher – code ABC, rating number

UltraBond 10:1 Operations Manual Rev. 12/2012 Page | 70 Revision Information: Rev. 10/2012 Updated the manual format and Address. We added the T

UltraBond 10:1 Operations Manual Rev. 12/2012 Page | 71 MAGNUM VENUS PLASTECH CORPORATE HEADQUARTERS and MANUFACTURING 11692 56th Court * Cl

UltraBond 10:1 Operations Manual Rev. 12/2012 Page | 8 2.2 Catalyst (Methyl Ethyl Ketone Peroxide) MEKP is among the more hazardous materials found

UltraBond 10:1 Operations Manual Rev. 12/2012 Page | 9 C. Prevent contamination of MEKP with other materials, including polyester over spray and san