Magnum-venus-plastech DP-1000 (EPO3) Manual do Utilizador

MAGNUM VENUS PRODUCTS Part No. 90000-3 Operations Manual DP-1000 (EPO3) Operations Manual

(Figure 2. Inlet Panel) Outlet Panel RESIN HEATER RESIN RESIN RETURN HARDENER HEATER HARDENER HARDENER RETURN AIR SUPPLY AIR SIGNAL RETURN SOLVENT

(Figure 4. Power Supply Connection) Install gun hoses at OUTLET PANEL with black supply hoses and recirculation hoses attached at left side of righ

CHAPTER 3 PRIME THE UNIT Special Conditions: Sensitive Materials If your materials are extremely sensitive to moisture or contamination, it is advi

Disassemble Gun-Head Remove mixing tube or spray nozzle from gun-head (see Figure 8). Remove turbulent mixer (if used) and front resin gun plug fro

(Figure 10. Loosen Slave Arm Bolts) (Figure 11. Adjust Slave Arm Screw) Check that all ball valves levers locat

CHAPTER 4 PRIME THE UNIT (contd.) Find Mixing Ratio Consult your material data sheet to find proper mixing ratio. Set variable-stroke length pum

Choose an arbitrary length of time, such as thirty seconds and remove both pre-weighed containers from the stream after the length of time you have ch

CHAPTER 5 PRESSURE AND ADJUSTMENT Select Injectors Four injectors are supplied with each unit and must be selected for each application according

(Figure 14. Assemble Turbulent Mixer) (Figure 15. Insert Injector) Recheck Pressure  Set MAIN P

It is also possible to help compensate for this effect by proper selection of accumulator sizes on the “PUMP H.” A hardener pump operating at an 8:1

DISCLAIMER: The information in this document is presented in good faith and is based on the best available data. Because chemistry of materials, oper

If the pressure is not adequate to form a well-defined fan pattern, increase the MAIN PRESSURE until there is just enough pressure to form a proper fa

(Figure 19. Almost Normal Spray Pattern) (Figure 20. Normal Spray Pattern) Pattern Too Wide: Heavy misting

CHAPTER 6 THE ACCUMULATORS If Removal of the variable-stroke accumulator safety cover is necessary, place the rubber sleeve (1) over the accumulator

Attach red line-air hose from manifold of unit (located on the pump pivot support bracket) to quick-disconnect. (Figure 24. Extend Charging Pump Ha

If pulsations occur, repeat entire accumulator charging procedure at ½ the previously tested charge and then increase the charge at 100 psi increments

CHAPTER 7 RESIN INJECTION Requirements The RTM (Resin Transfer Molding) is identical to the spraying process with the exception of the lower operat

CHAPTER 8 SHUT DOWN PROCEDURES Short-Term Procedure DANGER: Never Leave Flammable Solvents Under Pressure Overnight! When shutting down unit for m

(Figure 27. Clean Filters) (Figure 28. High Pressure Relief Valve) (Figure 29. Fill Pump Sha

CHAPTER 9 WEEKLY MAINTENANCE Maintenance Procedures DANGER: Never Remove Accumulator Safety cover When Pressure Is Present in The Variable-Stroke P

(Figure 32. Disassemble Accumulators) (Figure 33. High Pressure Relief Valve).

Table of Contents DP-1000 (EPO-3) Operations Manual Safety Labels INTRODUCTION The EPO3 Dual Pump Meter/ Mix Unit INSTALL THE NEW UNIT Uncra

APPENDIX A OPTIONAL EQUIPMENT Air-Assist Nozzle The optional Air-Assist Nozzle can be provided with a pressure gauge and regulator on the front pane

(Figure 37. Nitrogen Charging System)  Remove the valve body cap on the top of both accumulators. Note: Do not switch valve body caps between acc

APPENDIX B SPRAY NOZZLE LIST Air-Assisted Spray Nozzle List Use these lists to choose the best output, pattern width, and back pressure for your appl

0.011 65 650017 C 0.06 0.013 65 650025 C 0.09 0.015 65 650033 C 0.12 0.018 65 650050 C 0.18 0.021 65 650067 C 0.24 0.023 6

Corporate Headquarters/Manufacturing 5148 113th Ave. Clearwater, FL 33760 USA Ph: (727) 573-2955 Fax: (727) 571-3636 Manufacturing/Sales 1862 I

Recheck Pressure Correct Pressure Drift Change To Operating Mode Test Spray Patterns THE ACCUMULATORS Remove Fluid and Air Pressure Charge A

DANGER: Only Qualified Electricians Should Install Electrical System! WARNING: Air Pressure Should Not Exceed 120 psi! WARNING: Wear Eye Protection

INTRODUCTION The EP03 Dual Pump Meter/ Mix Unit The EPO3 unit is a medium –to high-volume metering and mixing system capable of metering two compone

Larger quantities require installation of material containers with material heating supplied for viscosity control. If your material is under 1,000 c

CHAPTER 2 INSTALL THE UNIT Uncrate Unit Uncrate the unit and set on level floor surface at least 3 feet from the nearest wall to allow easy access.

(Figure 1. Front Panel Controls) Turn off all front panel switches. Turn all regulators to “0” (zero) or fully counterclockwise. Turn off MAIN PRE