Magnum-venus-plastech Flex Molding Process IVX3 INJECTION VALVE 8010 Manual do Utilizador

IVX3 INJECTION VALVE 8010 Rev. 03/2012

IVx3 Injection Valve Manual Rev. 03/2012 Page | 10 A. The reaction is unpredictable. Prior use of an HHC solvent without incident (corrosion or expl

IVx3 Injection Valve Manual Rev. 03/2012 Page | 11 2.4 Catalyst Diluents Magnum Venus Plastech spray-up and gel-coat systems currently produced are

IVx3 Injection Valve Manual Rev. 03/2012 Page | 12 2.8 Treatment of Chemical Injuries Great care should be used in handling the chemicals (resins, c

IVx3 Injection Valve Manual Rev. 03/2012 Page | 13 3.0 Equipment Safety WARNING Magnum Venus Plastech suggest that personal safety equipment

IVx3 Injection Valve Manual Rev. 03/2012 Page | 14 3.2 Grounding Grounding an object means providing an adequate path for the flow of the electrical

IVx3 Injection Valve Manual Rev. 03/2012 Page | 15 Introduction: The IVX3 was designed specifically as part of the Flex Molding process to streaml

IVx3 Injection Valve Manual Rev. 03/2012 Page | 16 Overview: IVX3 Valve Mode Overview: OFF Mode – this is the d

IVx3 Injection Valve Manual Rev. 03/2012 Page | 17 Connections: Stand-Alone Injection Valve – When used as a stand-alone injection valve it, can

IVx3 Injection Valve Manual Rev. 03/2012 Page | 18 IVX3 with PPVS-INFUSION Valve – connecting the IVX3 Injection valve to the PPVS-INFUSION will all

IVx3 Injection Valve Manual Rev. 03/2012 Page | 19 Operating Procedures: NOTE: Apply release agent to the internal 10mm bore of the valve (inside

IVx3 Injection Valve Manual Rev. 03/2012 Page | 2 CORPORATE HEADQUARTERS and MANUFACTURING 11692 56th Court * Clearwater, FL 33760 * Tel

IVx3 Injection Valve Manual Rev. 03/2012 Page | 20 Fluid Valve Repair: NOTE: It is important to have the correct parts drawing for the item you a

IVx3 Injection Valve Manual Rev. 03/2012 Page | 21 4. Re-attach the Lower Valve Body (6986) to the Upper Valve Body (6985) using one of the Machine

IVx3 Injection Valve Manual Rev. 03/2012 Page | 22 Note: It is important to follow the following steps carefully to ensure the seal is not damaged d

IVx3 Injection Valve Manual Rev. 03/2012 Page | 23 Disassembly: 1. Remove and replace the two O-rings (3265) on the Nose of the Lower Valve Body (

IVx3 Injection Valve Manual Rev. 03/2012 Page | 24 12. Using the IVX3 Tools A and B remove the Seal Upper Insert (6978) from the end of the Lower Sh

IVx3 Injection Valve Manual Rev. 03/2012 Page | 25 8. With a new O-ring (6988) installed on the Seal Lower Insert (6979), press this into the end o

IVx3 Injection Valve Manual Rev. 03/2012 Page | 26 Actuator Repair: To repair the Actuator Assembly the Fluid Valve must first be removed.  IV

IVx3 Injection Valve Manual Rev. 03/2012 Page | 27 9. Pull the Actuator Piston Assembly, shown below, from the Int Cylinder Body (6974).

IVx3 Injection Valve Manual Rev. 03/2012 Page | 28 4. Put the Upper Spring (7041) into the Actuator Cylinder (6981) on top of the Int Cylinder Cap

IVx3 Injection Valve Manual Rev. 03/2012 Page | 29 Valve Testing: After an IVX3 has been serviced, MVP recommends that it should be fully tested

IVx3 Injection Valve Manual Rev. 03/2012 Page | 3 TABLE OF CONTENTS: SECTION: Page TERMS & CONDITIONS OF SALE 4 SAFET

IVx3 Injection Valve Manual Rev. 03/2012 Page | 30 Actuator Testing – Fluid section removed: 1. Connect the Purge output on the top of the Service

IVx3 Injection Valve Manual Rev. 03/2012 Page | 31 Isolation Channel Actuator Testing – Fluid Section Fitted: Follow the steps listed for testing

IVx3 Injection Valve Manual Rev. 03/2012 Page | 32 7. Once a suitable vacuum level is reached, close the isolation valve on the Service Module to i

IVx3 Injection Valve Manual Rev. 03/2012 Page | 33 7. Apply soapy water to the seal in the Lower Valve Body (6986) and look for bubbling that would

IVx3 Injection Valve Manual Rev. 03/2012 Page | 34 Parts Drawings: 8010 IVX3 Injection Valve Assembly ASSY-0473 IVX3 Actuator Assembly ASS

IVx3 Injection Valve Manual Rev. 03/2012 Page | 35

IVx3 Injection Valve Manual Rev. 03/2012 Page | 36

IVx3 Injection Valve Manual Rev. 03/2012 Page | 37

IVx3 Injection Valve Manual Rev. 03/2012 Page | 38

IVx3 Injection Valve Manual Rev. 03/2012 Page | 39

IVx3 Injection Valve Manual Rev. 03/2012 Page | 4 Terms & Conditions of Sale:  Customs duties, import and export licenses and certificates, i

IVx3 Injection Valve Manual Rev. 03/2012 Page | 40

IVx3 Injection Valve Manual Rev. 03/2012 Page | 41 Revision Information: Revision: Description: Rev. 12/2011 Created IVX3 Injection Valve Man

IVx3 Injection Valve Manual Rev. 03/2012 Page | 42 MAGNUM VENUS PLASTECH CORPORATE HEADQUARTERS and MANUFACTURING 11692 56th Court * Clearw

IVx3 Injection Valve Manual Rev. 03/2012 Page | 5 against the Seller in respect of the goods, the liability of the Seller shall be limited to the va

IVx3 Injection Valve Manual Rev. 03/2012 Page | 6 SAFETY & WARNING INFORMATION: OPERATING YOUR POLYESTER SYSTEM SAFELY 1. Introduction Any tool

IVx3 Injection Valve Manual Rev. 03/2012 Page | 7 Extinguishing Media – Foam, Carbon Dioxide, Dry Chemical, Water Fog. Copies of the above bulletins

IVx3 Injection Valve Manual Rev. 03/2012 Page | 8 2.2 Catalyst (Methyl Ethyl Ketone Peroxide) MEKP is among the more hazardous materials foun

IVx3 Injection Valve Manual Rev. 03/2012 Page | 9 D. Never add MEKP to anything that is hot, since explosive decomposition may result. E. Avoid cont