Maintenance & Repair ManualMAGNUM VENUS PRODUCTSAPS Chop SystemMCS-CMB-APS-11 Maintenance & RepairPart No. MCS-CMB-APS-11Revision 04.27.04
Chapter4RC-1000 & RC-110101Roving Cutter InstructionsRC-1000The RC-1000 cutter was designed to cut glass roving into short lengths of 1/2” to 4”,
Cutter Adjustment: The glass should enter the resin fan as soon as possible without excessive glassfallout. Normally, if the glass enters the resin
RC-1101-1 ASSEMBLY OF AIR MOTOR1. Remove Burrs: With fine file or emery cloth.2. End Clearance: Average end clearance .0015” to .002”. To get end
BASIC TROUBLE SHOOTING GUIDE FOR CHOPPERSProblemCutter not shutting off.Cutter does not come on.Glass binds up.Improper chop length.Cutter running too
Chapter5Tungsten Carbide SprayNozzle InformationTUNGSTEN CARBIDE SPRAY NOZZLE SELECTIONX - XXXFor MG-3000 use . . . . . . . M2------ ------Orifice siz
MAINTENANCE INSTRUCTIONS FORFLAT SPRAY TUNGSTEN CARBIDE TIPSYour carbide tip has a precisely machined orifice and with proper care will give a long us
ProblemNo catalyst coming fromgun.Catalyst spitting from gun.No catalyst flow on downstroke of catalyst pump.No catalyst flow on upstrokeof catalyst p
ProblemFast downstroke (winking ofpattern).Fast upstroke (winking ofpattern).Partial dive on downstroke.Pump stroke “chatter”.Material leakage intosol
Chapter7Magnum Air MotorDISASSEMBLY1. Place motor in upstroke position. This can be accomplished by pushing rod toward top of the airmotor.2. Remove
22. Remove O-ring from head assembly.23. Remove 4 screws from gland permiting gland to be removed from head assembly.24. Remove O-rings from gland.25.
APS Chop SystemMaintenance & Repair Manual© 2004 Magnum Venus Products Manual Part No: MCS-CMB-APS-11Corporate HQ & Mfg.Phone: (727) 573-2955F
10. Install two O-rings on tube and insert tube assembly into provided hole of base assembly.11. Install O-ring on gland.12. Grease the bore in head a
34. Install gland assembly over the valve piston and push down, being careful to retain seal in the O-ringgroove.35. Alighn the two screw holes and se
Chapter8Cautions and WarningsAIRLESS EQUIPMENT SAFETYInjection Hazard• DO NOT POINT THE GUN AT ANY PERSON• NEVER LOOK AT THE GUN FROM THE FRONT (NOZZL
Correct packing or valve seal leaks IMMEDIATELY.Frequently check the condition of all pressurized components, especailly fluid lines. Replace worn li
Filtered and oiled air will allow the pump to operate more efficiently and yield a longer life to operating partsand mechanisms.Keep oiler supplied wi
Chapter9Parts Drawings
CHAPTER 1 - START-UP PROCEDURESInspection of UnitPreparation and Priming of “New” SystemPreparation and Priming of Previously Used SystemAir Pressur
Chapter1Start-Up ProceduresINSPECTION & MAINTENANCE OF UNIT1. Check solvent cup to be sure it is 1/3 full.2. Check catalyst and material levels.3.
PREPARATION AND PRIMING OF “NEW” SYSTEM1. Be sure all air regulators are turned completely to the left, shutting off air to the components.2. Slowly o
© 2004 Magnum Venus Products Manual Part No: MCS-CMB-APS-11Corporate HQ & Mfg.Phone: (727) 573-2955Fax: (727) 571-3636MVP Technology CenterPhone:
AIR PRESSURES1. Air requirement recommendations:· A minimum of 100 psi on main air.· 20 - 30 CFM for chopper systems2. Material pump: 30 - 50 psi3.
Chapter2Shut-Down Procedures1. Trigger gun until pump shaft is in the full down position (at bottom of stroke position).2. Engage gun trigger lock.3.
Chapter3ATC Gun InstructionsFEATURES OF THE AT SERIES ACTUATED GUNSThere is basically one adjustment on the gun. This is the air refinement adjustmen
BASIC TROUBLE SHOOTING GUIDE FOR “AT” GUNSProblemAir leaking from exhaust port on backhandle while trigger is OFF position.Air leaking from exhaust po
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