Magnum-venus-plastech HIS INSTRUCTION MANUAL Manual do Utilizador

- 1 - H.I.S. Instruction Manual H.I.S. SYSTEMS INSTRUCTION MANUAL MAGNUM VENUS PRODUCTS H.I.S. INSTRUCTIONS MANUAL

- 10 - H.I.S. Instruction Manual column and secure to nipple on outlet side of filter body and wrench tighten. The blue cataly

- 11 - H.I.S. Instruction Manual common to mounting bracket, plywood sheet and wall stud; a proper installation when lag screws

- 12 - H.I.S. Instruction Manual DETAIL Vlll The Boom can now be mounted in vicinity of resin pump mounting location. See De

- 13 - H.I.S. Instruction Manual CEILING MOUNTWALL MOUNT6'-6" HEAD CLEARANCE DETAIL IX Note: The king pin must be ver

- 14 - H.I.S. Instruction Manual Central System Installation Pumping system installation is similar to wall mount, however the

- 15 - H.I.S. Instruction Manual 1862 IVES AVENUEKENT, WASHINGTO N 98032(253) 854-2660 FAX (253) 854- 1666Info@venusmagnu m.com

- 16 - H.I.S. Instruction Manual Operational Data In order to function at maximum performance level, the standard HIS system r

- 17 - H.I.S. Instruction Manual Solvent: Methylene Chloride, with no flash point, is recommended due to the high safety facto

- 18 - H.I.S. Instruction Manual 7. Slide catalyst pump to back of slave arm and re-insert quick pin into slave arm hole just

- 19 - H.I.S. Instruction Manual In the case where you own the long tube MVP Pump, the air lift connected to the pump will rai

- 2 - H.I.S. Instruction Manual TABLE OF CONTENTS Preface Flow Diagram Safety Installation Portable Chopper Installation

- 20 - H.I.S. Instruction Manual Note: Flush by pushing forward on trigger. 24. Repeat opening of gun and aim into appropriat

- 21 - H.I.S. Instruction Manual Fan Pattern Test Procedure 34. Attach resin gun plug, turbulent mixer, nozzle and nozzle cap

- 22 - H.I.S. Instruction Manual Example: If you determined that 40 psi is the correct pressure for the fan pattern, charg

- 23 - H.I.S. Instruction Manual If chopper is set too close to spray fan, too much glass will be falling off both sides of sp

- 24 - H.I.S. Instruction Manual Note: Always wear safety glasses and protective clothing. 11. After accumulator is removed

- 25 - H.I.S. Instruction Manual Yearly Maintenance Schedule (Average) This schedule is based on one 8-hour shift, 5 day work

- 26 - H.I.S. Instruction Manual 6 Month Intervals: Replace O-rings, Gaskets, Springs & Balls Check piston, sleeve an

- 27 - H.I.S. Instruction Manual Gun Assembly Instructions The gun assembly procedure, as described, is the factory recommende

- 28 - H.I.S. Instruction Manual 6. Secure packing by installing packing screw over flush needle and attaching to gun head. T

- 29 - H.I.S. Instruction Manual (45030-1) (45029-1)

- 3 - H.I.S. Instruction Manual PREFACE The Magnum Venus Products Hydraulic Injection Spray (HIS) System is the ultimate in sp

- 30 - H.I.S. Instruction Manual

- 31 - H.I.S. Instruction Manual 14. Turn lock nuts onto resin and catalyst needles (bevel side of lock nut towards gun). Scre

- 32 - H.I.S. Instruction Manual Caution: Damage could result if drill is forced deeper than 2-3/8 inches. Remove drill &

- 33 - H.I.S. Instruction Manual 21. Place plug seal onto plug and screw into front hole of resin chamber and side hole of resi

- 34 - H.I.S. Instruction Manual Gun Head Assembly (’75 Model) The ’75 model gun head is assembled in the same manner as the ’

- 35 - H.I.S. Instruction Manual

- 36 - H.I.S. Instruction Manual Chopper Assembly Procedure (’80 Model) The chopper assembly procedure, as described, is the f

- 37 - H.I.S. Instruction Manual 4. Place e-ring into groove on roll mandrel. 5. Place cap screw through roll mandrel with be

- 38 - H.I.S. Instruction Manual Chopper Adjustment (Refer to Trouble Shooting Guide for Chopper Adjustment) 1. Roll eccentr

- 39 - H.I.S. Instruction Manual 5. Attach ell tube fittings (2 each) to ends of the tube. Attach one end of tube to valve bl

- 4 - H.I.S. Instruction Manual THE BASICS OF MAGNUM VENUS PRODUCTS’ H.I.S. SYSTEMS FLOW DIAGRAM

- 40 - H.I.S. Instruction Manual WARNING: NO THREAD SEALANT OR LUBRICANT SHOULD BE USED ON THE CATALYST PUMP. CAUTIO

- 41 - H.I.S. Instruction Manual Accumulator Subassembly (see instruction sheets on pages 42, 43, 44) 1. Position o-ring seat

- 42 - H.I.S. Instruction Manual 51200-1 VALVE CAP02090-1 CAP SEAL51420-1 CHECK INSERT01010 QUAD RING9201-1-7 SS BALL 7/32&quo

- 43 - H.I.S. Instruction Manual PISTON RODPACKING NUT4102-4-1 UPPER GUIDEPACKING SET (5 pc.)OUTLET BODY Attention: Tighten p

- 44 - H.I.S. Instruction Manual CAUTION BEFORE REPLACING GLASS TUBE!! HAND TIGHTEN ONLYHAND TIGHTEN ONLYCHARGING VALVE BODYCH

- 45 - H.I.S. Instruction Manual Resin Pump Assembly Introduction The pump assembly procedure, as described, is the factory r

- 46 - H.I.S. Instruction Manual have any free movement. Slightly loosen lock nut and back-off upper valve keeper 1/3 turn. H

- 47 - H.I.S. Instruction Manual section and slide packing assembly into cavity with the male ring pointed toward actual top of

- 48 - H.I.S. Instruction Manual “Clam Shells” – MVP Pump Packing Removal Tools The clam shells are tools to assist the re

- 49 - H.I.S. Instruction Manual 6. Apply o-ring on elbow and lubricate o-ring. Thread elbow into center section; align elbow

- 5 - H.I.S. Instruction Manual THINK SAFETY STOP! Before attempting to perform maintenance on the Magnum Venus Products syst

- 50 - H.I.S. Instruction Manual 14. Screw locknut onto upper valve rod. For proper powerhead adjustment, locknut should be s

- 51 - H.I.S. Instruction Manual 33. Push air transfer tube into air transfer tube hole on top of center section. 34. Slide a

- 52 - H.I.S. Instruction Manual 54. Place lock collar on end of upper piston rod and screw lower piston rod assembly onto upp

- 53 - H.I.S. Instruction Manual 2. Screw bolt through hole in center section (nearest to main body of center section) and int

- 54 - H.I.S. Instruction Manual 8. Screw nipple (tapered thread end) into top of filter body. Thread sealer is recommended t

- 55 - H.I.S. Instruction Manual

- 56 - H.I.S. Instruction Manual Corporate HQ/Mfg. Manufacturing/Sales 5148 113th Ave. 1862 Ives Ave. Cl

- 6 - H.I.S. Instruction Manual A LARGE RAG OR SHOP TOWEL SHOULD BE HELD TIGHTLY AROUND WRENCH AND FITTING AS FITTING IS REMOVE

- 7 - H.I.S. Instruction Manual Fasten the roving shelf to column with the flat of the pan up (screws provided in the column).

- 8 - H.I.S. Instruction Manual FLUSH TUBEGUN HANDLEGUN TRIGGERGUN BLOCKMagnum Venus Products recommends gun handle be sent to

- 9 - H.I.S. Instruction Manual The re-work shown here is required to convert old handles to fit current flush fitting. FLUSH