Magnum-venus-plastech Pro Series 11:1 PRO PUMP VPRO-45110 Manual do Utilizador

MAGNUM VENUS PRODUCTS MAINTENANCE & REPAIR MANUA

10 WEEKLY MAINTENANCE CHECKLIST PART PROCEDURE Air Filter (“Water Trap”) Drain Hoses Check for kinks or leaks. Gauges and Regulators Check for d

11 SIX MONTH MAINTENANCE CHECKLIST PART PROCEDURE Air Filter (“Water Trap”) Drain. Hoses Check for kinks or leaks. Gauges and Regulators Check

12 ANNUAL MAINTENANCE CHECKLIST PART PROCEDURE Air Filter (“Water Trap”) Drain. Repair any leaks or damage. Gauges and Regulators Check for dama

13 Pro Pump NOTE: Flushing the pump fluid section with solvent will make it easier to clean and rebuild. CAUTION: There are two (2) hard

14 Turn Off Pressure: 1. Be sure all fluid pressure and air pressure is relieved from the Pro Pump assembly. DANGER: To avoid serious injury or eq

15 Disassemble Foot Valve Assembly: 1. Separate the cylinder from the foot valve assembly by pulling them apart. Inspect the cylinder for damage o

16 Remove Piston Body Assembly: 1. Remove the piston body (15939-1). CAUTION: Hold your hand under the pump as you loosen the piston body to preve

17 Remove Packing Set: 1. Place the pump in a vise by clamping onto the bottom slave arm. Be sure the opening at the bottom of the center section

18 Connect the Upper Slave Arm: 1. Coat the hex screw (F-HB-04C-24) with Lubriplate® grease. 2. Connect the upper slave arm (VPRO-1001 or 85717-1

19 Remove Shift Block Assembly: NOTE: Use drawing VPRO-45110 Pro Pump Assembly and VPRO-2000 Shift Block Assembly. NOTE: The shift block assembly

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20 Piston Rod Installation: 1. Coat o-ring (O-B-112) with Lubriplate® grease (08465) and install it into the bushing on top of the center section.

21 Install Packing Set: 1. Lay the pump on its side to make it easier to insert the balls and springs. 2. Lubricate – Fill each packing and the

22 Install Piston Body Assembly: 1. Insert the piston ball spring (VLS-2414) into the piston rod (85810-1), being sure that the spring goes onto t

23 Install Pro Pump: 1. Remove the pump from the vise and install on the unit with hex cap screws (F-HB-05C-12). 2. Connect all hoses to the pum

24 ACCUMULATOR & FILTER: FF-5000-100 Maintenance: The accumulator & filter should be disassembled and cleaned approximately once per

25 Remove and Disassemble Filter: 1. Unscrew the filter cap (FF-5002) from the filter body (FF-5001). NOTE: The components of the resin accumulato

26 SHIFT BLOCK ASSEMBLY: Maintenance: Usually, the shift block assembly on the Pro pump needs to be completely disassembled only once per y

27 Parts Drawings: To disassemble the shift valve, please follow the procedures below. Please refer to drawing VPRO-2000 Shift Block Assembly and d

28 Install Valve onto Shift Block: 1. Install the nipple (PF-HN-06S-04) and reducer (PF-RA-04-02) onto the valve. 2. Install the mufflers (VPRO-20

29 Connect Shift Block Assembly to Pump: WARNING: Be sure the socket cap screw (00260) and trip sleeve (85806-1) is in the center stroke position o

3 PRO PUMP MAINTENANCE & REPAIR MANUAL Warranty Information DANGER DANGER DANGER DANGER DANGER This equipment operates under p

30 TROUBLESHOOTING CHART DANGER: Contaminated catalyst may cause Fire or Explosion. Before working on the catalyst pump or catalyst accum

31 Quick pin not attached to pump Install quick pin. Be sure to or slave arm. attach the catalyst pump vertically. Fluid leak. Check all f

32 Danger: To prevent injury, always relieve pressure before attempting to remove components. the catalyst hose. Check the hose to be sure air flow

33 Danger: To prevent injury, always relieve pressure before attempting to remove components. Wide Fan Air pressure too high. Lower pressure the

34 Danger: To prevent injury, always relieve pressure before attempting to remove components. Danger: To prevent injury, always relieve pressure be

35 APPENDIX AIR LOCK IN THE CATALYST PUMP: DANGER: Fluids Under High Pressure. Before performing any service and repair on this equipment, be sure

36 PARTS DRAWINGS VPRO-45110 11:1 PRO PUMP ASSEMBLY VPRO-2000 SHIFT BLOCK VPRO-1000 SLAVE ARM ASSEMBLY FF-5000-XXX FILTER ASSEMBLY VP

37 334THIS PUMP ASSY IS FOR EXTERNAL MIX ONLYMAGNUM VENUS PRODUCTSNOTE:ASSY - 11 : 1 PRO PUMP175029444ABRASIVE KITVPRO-45110B2138B23B24398301194528

38 56VLS-2425 1BALL STOP PIN1F-LN-04C 1LOCK NUT21B15986-3 1HARDENED CYLINDER23B3101-13-2 1HARDENED PISTON CUP SPACER24B3101-14-21HARDENED PISTON CUP

39 Assembly - Shift Block REV. - 7/15/03 JEMVPRO-20001111134556722108991212121314161718191920212TO TOP OF POWER HEAD1415

4 TABLE OF CONTENTS Chapters 1. INTRODUCTION 2. REQUIREMENTS 3. MAINTENANCE 4. PRO PUMP 5. ACCUMULATOR & FILTER 6. OPERATOR

40 1F-HB-04C-203HEX BOLTPARTS LISTAssembly - Shift Block VPRO-2000 PART NO.ITEMQTY DESCRIPTION27701-6-17 2 ELBOW3PF-HN-06S-04 1 NIPPLE4PF-RA-

41 ASSY - SLAVE ARMMAGNUM VENUS PRODUCTSREV. A = VPRO-1007 MNT BLK REPLACED VPRO-1004 MNT PLATE 7/18/02 JEMVPRO-10009106658845577788116631122RE

42 6VPRO-1006 6BUSHING1000130 1NYLOCK NUT902650-12 1HEX CAP SCREW800600 6 LOCK NUT7029666BOLT5VPRO-1005 3SLAVE ARM SPACER4VPRO-10071MOUNT BLOCK3VPRO-

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45 MAGNUM VENUS PRODUCTSASSY - PRO SERIES RESIN PUMPREV.D85805-1 WAS 12182-1A = 177512973255944347/30/0185805-1ABRASIVE KITB2138B23B24334398304246284

46 5815923-32SLAVE ARM BUSHING4885806-1 1TRIP SLEEVE5695084-EN 1AIR SHUT OFF CAUTION LABEL (NOT SHOWN)5595081-3 1SLAVE ARM DECAL5495033-EN 1 PUMP PRI

47 MAGNUM VENUS PRODUCTSASSY - QUICKSHOT DESPENSER RESIN PUMPREV.D85675-1-1 WAS 12550-1A = 1050293285675-1ABRASIVE KITB2138B23B2484030114528484734132

48 407701-3-16 1 REDUCER BUSHING11PF-HN-04-04S 1HOSE FITTING4785806-1 1 TRIP SLEEVE5595084-EN 1AIR SHUT OFF CAUTION LABEL (NOT SHOWN)5495081-3 1SLAVE

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5 Introduction This manual, the PRO PUMP MAINTENANCE & REPAIR MANUAL, provides information you need to perform simple maintenance and repai

50 MAGNUM VENUS PRODUCTS CORPORATE HEADQUARTERS and MANUFACTURING 5148 113th Ave. N. *Clearwater, FL 33760 * Tel 727-573-2955 * F

6 Major Components: Your Pro Pump consists of the following major components:  Resin pump Fluid section.  Resin pump Air motor.  Shift Block A

7 REQUIREMENTS: Air Requirements: Clean, dry compressed air must be available at up to 90 psi (6.3 kg/cm2) and a minimum volume of 12 CFM (340 l

8  One 12-inch adjustable wrench * (08468)  One 7/16-inch open-end wrench  One ½-inch socket wrench  One 7/16-inch socket wrench * (08472

9 MAINTENANCE: DANGER: Contaminated catalyst may cause FIRE or EXPLOSION. Before working on the catalyst pump or catalyst accumulator, wash