Magnum-venus-plastech CB-5000-PRX RTM Control Box Manual do Utilizador

MAGNUM VENUS PLASTECH RTM Control Box Operations Manual Rev: 2/08 RTM Control Box Operations Manual CB-5000

10 Solvent Purge: 13. Mark both ends of the poly tube appropriately and put one end thru the inner guard and slide the hose clamp onto the tube an

11 VACCUM VALVE FLUSH ASSY. AIR/FLUSH FOR VACUUM ASSIST VALVEVACUUM ASSIST LINEInner/Part SealOuter Mold SealRTM-LT-CKTO WASTE TANK/BUCKETMAS-1000Mol

12 Miscellaneous Connections: 1. Screw the Sensor (APS-1025) in to the Sensor Mount (CSD-1005-M12) on the side of the pump base plate (see draw

13 CHAPTER Start up and Shut down procedures: RTM LITE SYSTEM DAILY START UP: 1. Check all hoses for damage. 2. Check all materia

14 17. Insert the Catalyst Injector and injector seal into the aperture in the Distribution Ring. The spring goes into the gun block. 18. Place M

15 CHAPTER TROUBLESHOOTING: The majority of problems can be traced to improper connections or incorrect set-up parameters. Be sure all

16 PROBLEMS POSSIBLE CAUSE REMEDIES UNIT COUNTS 1. Input s

17 CHAPTER Component Drawings: 1. CB-5000-PRX RTM CONTROL BOX 2. RTMFLUSH RTM DUAL FLUSH ASSEMBLY 3. SPG-1000-A AUTOMATIC SUPER

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20 66 09169-1 5 3-WAY PNL MNT VALVE 65 F-BHCS-04C-08 4 Hex Socket Button Head Cap Screw 64 09613 1 CORD SET 63 BV-6F6F-LP

21 25 INCL WITH VALVE 1 LOCK WASHER 24 INCL WITH VALVE 1 NUT 23 09524 1 PULSE VALVE 22 08801 27 1/16 barb to 10-32 conne

22 MAGNUM VENUS PRODUCTSRTM DUAL FLUSH ASSEMBLYREV. A = ITEM 9 WAS 7304-3-1 SEAL WASHER QTY 6, REMOVED ALL FROM DRAWING, NEW ITEM 9 REPLACES 2 ITE

23 1009733GRIP RINGPARTS LISTRTM DUAL FLUSH ASSEMBLY RTMFLUSHPART NO.ITEMQTYDESCRIPTION2O-B-010 3O-RING3O-K-008 3O-RING4O-A-007 3O-RING5920

24 MAGNUM VENUS PRODUCTSSuperPro Automatic Gun AssemblyREV. -SPG-1000-A WITH 58681-1 (AUTO FLUSH VALVE BODY)REPLACE 5104-24-1 (FLUSH VALVE BODY)12

25 24003732POLY NUTOPTIONAL PARTS AND ASSEMBLIESPART NO.ITEMDESCRIPTIONQTYFIGURE 1-1158757-1 1MOUNTING PAD - PRO GUNPARTS LISTSuperPro Automatic Gun

26 MAGNUM VENUS PRODUCTSAuto Pro Gun AssemblyREV. - 03/07/06 BT2CPC-1000-A1234592 REQD PART OF 2PART OF 2PART OF 2786

27 OPTIONAL PARTS AND ASSEMBLIESPART NO.ITEMDESCRIPTIONQTY158704-1 1MOUNTING PAD - PRO GUNPARTS LISTAuto Pro Gun Assembly CPC-1000-APART NO.ITEMQT

28 1234592 REQD MAGNUM VENUS PRODUCTSAuto Pro Gun Assembly (International)REV. - 03/07/06 BT2CPC-1000-A-INTPART OF 2PART OF 2PART OF 2786

29 OPTIONAL PARTS AND ASSEMBLIESPART NO.ITEMDESCRIPTIONQTY158704-1 1MOUNTING PAD - PRO GUNPARTS LISTAuto Pro Gun Assembly CPC-1000-A-INTPART NO.IT

3 TABLE OF CONTENTS: 1. Introduction 2. RTM Control Box Programming 3. Making Control Box Connections 4. Start up & Shut down Procedures

30 1234675102 REQD MAGNUM VENUS PRODUCTSAuto Pro Gun AssemblyREV. - 03/07/06 BT2CPC-2000-APART OF 2PART OF 2PART OF 289

31 158704-11MOUNTING PAD - PRO GUNPARTS LISTAuto Pro Gun Assembly CPC-2000-APART NO.ITEMQTYDESCRIPTION4-1/42-1/24x 1/4-20 UNC(PARTIAL BOTTOM VIEW)

32 MAGNUM VENUS PRODUCTSAuto Pro Gun AssemblyREV. - 03/07/06 BT2CPC-2000-A-INTPART OF 2PART OF 2PART OF 2891234675102 REQD

33 158704-11MOUNTING PAD - PRO GUNPARTS LISTAuto Pro Gun Assembly CPC-2000-A-INTPART NO.ITEMQTYDESCRIPTION4-1/42-1/24x 1/4-20 UNC(PARTIAL BOTTOM V

34 MAGNUM VENUS PRODUCTSAutomatic Pro Duo 1:1 Gun AssemblyREV. - 04/07/06 BT2CPD-4000-A1234562 REQD PART OF 2PART OF 278PART OF 2

35 158704-1 1MOUNTING PAD - PRO GUNPARTS LISTAuto Pro Gun Assembly CPD-4000-APART NO.ITEMQTYDESCRIPTION1.754-1/42-1/24x 1/4-20 UNC(PARTIAL BOTTOM

36 MAGNUM VENUS PRODUCTS303211567891223109876523AUTOMATIC PRO 1:1 GUN BLOCKCPD-4100-A2837192353434233203631114010NOTE:FLUSH VALVE ASSEMBLY IS THESAM

37 DESCRIPTIONPART NO.ITEMPARTS LISTQTYASSEMBLY - 1:1 GUN BLOCK CPD-4100-ASEAL02441-1122F-CS-832-10-GR84SOCKET HEAD CAP SCREW303199 2 BALL40431

38 ELECTRICAL DIAGRAM Item Part No. Qty. Description 11 APS-1025 1 SENSOR APS-1024 1 CABLE ASSEMBLY

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4 CHAPTER Introduction: The CB-5000-PRX RTM Control Box is a modular system used to manually control the RTM process. The CB-5000-PRX RT

40 MAGNUM VENUS PRODUCTSHardware Kit - UPS Catalyst SensorREV. - 12/1/05 JEMCSD-1000-UPS237888961101245113101-8 (REF

41 OPTIONAL PARTS AND ASSEMBLIESPART NO.ITEMDESCRIPTIONQTY102670-8 1SHOULDER BOLTPARTS LISTHardware Kit - UPS Catalyst Sensor CSD-1000-UPSPART N

42 CSD-1006 SENSOR MOUNTING HOLE – PUMP BASE PLATE PUMP BASE PLATE MODIFICATION ADD SENSOR MOUNTING HOLE TO EXISTING SYSTEMS AS

43 MAGNUM VENUS PRODUCTSHardware Kit - HVLS Resin SensorCSD-1000-HV2378896110124511VLS-4613 (REF)PISTON ROD ADAPTERREV. 09-18-07 BT28

44 OPTIONAL PARTS AND ASSEMBLIESPART NO.ITEMDESCRIPTIONQTY102670-8 1SHOULDER BOLTPARTS LISTHardware Kit - HVLS Resin Sensor CSD-1000-HVPART NO.I

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46 MAGNUM VENUS PLASTECH CORPORATE HEADQUARTERS and MANUFACTURING 5148 113th Ave. N. *Clearwater, FL 33760 * Tel 727-573-2955 * Fax

5 CHAPTER RTM Control Box Programming: Quick Start 1. Turn power to the Control Box on 2. To set the Preset (number of counts) press or

6 Front Panel Description: The front panel bezel material is flame and scratch resistant, textured plastic with clear viewing window that meets NEM

7 Programming Numeric Data Values: The presets, prescaler, and output time values may be accessible when the unit is in the normal operating mode

8 CHAPTER Making Control Box Connections: To make the connections disassemble the connector plug attached to the side of the control box. U

9 Plug Disassembly: 1. Remove the four screws holding the outer shell of the plug together. 2. Remove the inner guard from the plug shel