Magnum-venus-plastech Gel Coat Gun EMG-1500 Manual do Utilizador

MAGNUM VENUS PLASTECH GEL COAT GUN REPAIR MANUAL Rev. 04/04/2007 EXTERNAL MIX GEL COAT GUN Repair Manual EMG-1000 & EMG-15

PREPARATION AND PRIMING OF “NEW” SYSTEM 1. Be sure all air regulators are turned completely to the left, shutting off air to the components. 2.

PREPARATION AND PRIMING OF PREVIOUSLY USED (shut down) SYSTEM 1. Slowly open main air. 2. Material Pump: (be sure catalyst pump is disengaged)

SHUT DOWN PROCEDURES FOR SPRAY EQUIPMENT 1. Trigger gun until pump shaft is in the full down position (at bottom of stroke position). 2. Engage

AIR PRESSURES 1. Air requirement recommendations: a. A minimum of 100 psi on main air. b. 20 - 30 CFM for chopper systems 2. Material pump: 3

EMG-1000 & EMG-1500 Gel Coat Gun Disassembly WARNING: Always remove fluid pressures before working on the unit. WARNING: Be careful not

Gun Handle Disassembly 1. Remove Spring Retainers (54000-1) and Springs (04039-1) from handle. PROCEDURES 1 -4 BELOW FOR EMG-1500 ONLY – 1. Remo

Gun Head Disassembly 1. Remove the Retaining Ring (VPA-1003) from the front of the Gun. 2. Remove the Catalyst Tip and Nozzle from the front of th

Check Valve Body Disassembly 1. Using a wrench or vice hold the hex of the Check Valve Stem (EMG-1007) and using a flat blade screw driver remove th

Gun Head Assembly 1. Install a new O-ring (O-S-012) onto Check Valve Assembly and thread it into the catalyst fitting position. 2. Place a new O-

9. Install new O-Ring (O-T-010) into Resin Needle Seat area of the Gun Head (EMG-1001-01) 10. Firmly thread Carbide Seat (MAX-2011-01)

EMG-1000 & EMG-1500 Gel Coat Gun WARNING: Be careful not to bend the catalyst and resin needles. Assembly Gun Block and Gun Handle 1.

EMG-1000 & EMG-1500 Gel Coat Gun Gun Adjustment and Start Up 1. Make sure trigger and trigger bar are not worn, loose or damaged before

EMG-1000 & EMG-1500 Gel Coat Gun Troubleshooting Catalyst Problems 1. Catalyst leaking around Needle (inside packing nut) · Replace O-

Resin Problems 1. Resin leaking around Needle (inside Needle Housing CPR-2004-01)  Check that the needle is not bent  Lightly tighten Packing Nut

EMG-1000 & EMG-1500 Gel Coat Gun PARTS DRAWINGS: EMG-1000-X EXTERNAL MIX GEL COAT GUN ASSEMBLIES EMG-1500-X EXTERNAL MIX GEL COAT

242632External Gelcoat Gun Assy (International)MAGNUM VENUS PRODUCTSREV. A = DWG WAS EMB-1000 ADDED -FIT, -INT, & -FIT-INT 3/21/03 JEM4243462744

756190-11TRIGGER LOCK SCREW11001451TRIGGER STUD SCREW1004420-11TRIGGER LOCK SPRING13F-HN-10241TRIGGER LOCK JAM NUT20CPR-2003-021CATALYST NEEDLE HOUSIN

242632External Mix Gelcoat Gun W/ SignalMAGNUM VENUS PRODUCTSREV. 01/31/07 BT2424346274441273020352631402622EMG-1500-FIT-INT33392434372536341210

756190-1 1TRIGGER LOCK SCREW1100145 1TRIGGER STUD SCREW1004420-1 1TRIGGER LOCK SPRING13F-HN-10241TRIGGER LOCK JAM NUT20CPR-2003-021CATALYST NEEDLE HOU

41253MAGNUM VENUS PRODUCTSCheck Valve Assembly REV. 2/25/03 JEMEMG-1097-01

EMG-1000 & EMG-1500 Gel Coat Gun Manual TABLE OF CONTAINS: WARNING AND SAFETY INFORMATION CHAPTER 1 – GUN DISASSEMBLY AND ASSEMBLY CHAPTE

1O-S-009A 1O-RINGPARTS LISTCheck Valve Assembly EMG-1097-01PART NO.ITEMQTYDESCRIPTION2EMG-1097-02 1O-RING HOUSING3EMG-1097-041SPRING HOUSING4CV-1

41253MAGNUM VENUS PRODUCTSCheck Valve Assembly REV. 3/21/03 JEMEMG-1097-01-03J

1O-S-009A1O-RINGPARTS LISTCheck Valve Assembly EMG-1097-01PART NO.ITEMQTYDESCRIPTION2CV-1097-02 1O-RING HOUSING3EMG-1097-04 1 SPRING HOUSING4CV-10

MAGNUM VENUS PLASTECH CORPORATE HEADQUARTERS and MANUFACTURING 5148 113th Ave. N. *Clearwater, FL 33760 * Tel 727-573-295

AIRLESS EQUIPMENT SAFETY Injection Hazard • DO NOT POINT THE GUN AT ANY PERSON • NEVER LOOK AT THE GUN FROM THE FRONT (NOZZLE END) • NEVER trigger

Be sure that the power to the pump is OFF before undertaking ANY repair, maintenance or adjustment. If it is necessary to adjust or clean the nozzle o

PUMPING SYSTEM SAFETY INSTRUCTIONS Use MVP replacement parts to assure compatible pressure rating. Read ALL warning and safety instructions carefully

Filtered air will allow the pump to operate more efficiently and yield a longer life to operating parts and mechanisms. A filter capable of filtering

Important safety information – The below potential hazards may cause an injury or loss of life HAZARD CAUSE SAFEGUARD Fire Solvent and coatings c

WARNING Static Spark Can Cause explosion resulting severe injury or death. Ground pump and pumping system Injection Hazard Any material injected into